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Engineering
 →  Custom Power
Tracewell has been designing custom power solutions for the latest technologies for fifty years.  We began with central office systems for Bell, progressed thru mainframe computers and peripherals for IBM and Ciscos' original router the catalyst 5000. 
Custom Power Supply Designs
▪  1W to 15KW
▪  Power factor correction
▪  Fault tolerant
▪  Hot pluggable/redundant
▪  Single wire load share
▪  Single & multiple outputs
▪  Embedded UPS/integrated battery backup
▪  Stand alone and PCB or system integrated
▪  AC and DC outputs
▪  AC and DC inputs
▪  Self contained and open frame
▪  Centralized and distributed
▪  Designed to meet latest safety & EMI/EMC
   directives
Design and Development
▪  Switchmode and linear
▪  Switching frequencies to 250KHz
▪  Analog and digital control techniques
▪  Current and voltage mode control technique
▪  Active power factor correction topologies
▪  ZVS techniques (Phase shifted full bridge)
▪  Single and two FET forward topologies
▪  Magnetic amplifier topologies
▪  Buck, Boost & Flyback topologies
▪  Magnetic design
▪  Heatsink design
▪  Bussbar design
▪  Proven soft circuits for rapid prototype
 

Burn
Units are run at high ambient temperature  (50ْ C) while being power cycled for a period of from 8 to 96 hours. All outputs of the units are monitored during this test and the time to failure is recorded in the quality database for each unit by serial number.  Other levels of burn include Environmental Stress Screening (ESS) and Highly Accelerated Stress Screening (HASS).  ESS is a thermal stress, of ~1 degree C/minute while the unit if operational and being monitored.  HASS is a combination of thermal and vibration, of ~ 1 degree C/Second and a vibration of 50G’s max while the unit if operational and being monitored. (
OVS-3 HALT/HASS Chamber, pictured right)

Final test
Final test is designed to detect any changes to units during burnin. It is a complete Hi Potential safety test and full load functional test. These test are done by program controlled automated test equipment which records all test results in the quality database by serial number for each unit tested. 
A quality inspection of each unit is performed after test to assure all test and quality checks have been performed and that unit appearance and labeling is correct. (Burn-in rooms, pictured left)



©  Tracewell Systems, Inc.